MODUL TL + ROT XY falls within "CUSTOM MADE" machines.
With ROT XY, we have managed to create a new type of panel rotation, not just up to 90°, but with infinite possibilities. This rip cutting machine is equipped with a new interpolation rotation technology that allows for endless panel manipulation options.
This feature eliminates a task previously assigned to the operator, making it automatic, much more precise, and efficient.
Each blade is equipped with an independent motor to perform cutting in both directions, resulting in increased productivity and preventing edge chipping of pre-edged panels during the cutting process. The stroke of the cutting units is controlled by two actuators managed by two Brushless motors with corresponding drivers.
The loading area consists of a 4 motorized preload roller-conveyors equipped with steel rollers with motion transmission through closed rings of chains. The roller-conveyors are complete with a side chain protection cover. Including infra-rollers of protection
Electrically controlled screw lift table that does not require a pit. The use of ball screws for table ascent ensures both precise adjustment and smooth movement, while also providing safety against accidental falls. The lifting mechanism uses a rotating screw, resulting in lower maintenance costs. The screws have a toothed pinion at one end and are motorized through a geared motor and chain, inserted into the table frame.
A robust tubular crossbeam group designed to transfer the portion of the stack to be processed from the loading table to the cutting machine. The crossbeam slides on two parallel sides with tempered steel rollers and steel guides. The double-T structure of the shoulder ensures high rigidity. The positioning of the pusher is electronically controlled. The pusher is driven by a motor with an inverter.
The work surface of the panel-saw consists of a table coated with scratch-resistant material (nylon brushes) and features a pneumatic device for the front alignment of the stack. On the sides of the table, there is an automatic device, electronically controlled via PLC, for positioning the panel according to either the longitudinal or transversal side.
Using two special clamps mounted on motorized carriages, the previously aligned stack is rotated by 90°. The clamps for rotation move along two orthogonal axes, thereby performing the rotation. This can occur in both directions, allowing the stack to return to its initial position if necessary, after a possible pre-cut operation.
The unit consists of a robust tubular crossbeam onto which 6 grippers are mounted for clamping and positioning the panels during processing. The crossbeam slides on two parallel sides, equipped with tempered steel rollers and steel guides. The double-T structure of the side ensures high rigidity. The positioning of the pusher is electronically controlled. The position of the pusher is detected via an encoder mounted on the motor. This highly precise device works in combination with a system to eliminate backlash between the pinion and rack, ensuring maximum accuracy.
The unit consists of a solid bridge structure made of steel, normalized after welding. On this structure, positioned above the work surface, the tool carriage is mounted. The carriage slides on high-precision hardened guides that ensure perfect repeatability of movements and guarantee long-term durability.
On the cutting unit, a column with precision guides is fixed, where two vertically sliding blade-holding motors are inserted, which can be engaged individually. A gear and rack coupling ensures the parallelism between the pusher and the work surface under all operating conditions.
Each blade is equipped with an independent motor to perform cutting in both directions (forward and return), thus increasing productivity and preventing edge chipping of pre-edged panels during cutting. The stroke of the cutting units is controlled by two actuators managed by two Brushless motors with corresponding drivers.
Two pressure beams slide vertically on guides integrated into the work surface, with vertical movement provided by four pneumatic cylinders with adjustable pressure.