The angular panel cutting system is a technologically advanced solution designed to perform precise and rapid rip and cross cuts on individual sheets, ensuring an automated and efficient workflow. This system is designed to optimize the production process, reducing processing times and ensuring consistent quality at every stage.
Thanks to its angular configuration, the system allows for smooth transition from the rip-cutting phase to the cross-cutting phase, without the need for manual intervention or pauses in the production cycle. Sheet handling is fully automated, with precise control over measurements and cutting positions, ensured by high-performance guide systems and brushless motors.
This system is not just a technical solution, but a true ally for those who wish to take their production to the next level, combining innovation, precision, and speed into a single state-of-the-art system.
What sets us apart is our ability to create a perfect synergy between machines that typically operate separately and sequentially. This integrated approach allows our solutions to work in synergy, enhancing performance and reducing downtime. Our customers thus benefit from increased productivity, reliability, and, most importantly, a system that perfectly adapts to their specific production requirements.
The electronically controlled lifting table, operated by a worm screw mechanism, does not require a pit. The use of worm gears for table elevation ensures both precise adjustment and smooth movement, while providing safety guarantees against accidental drops. The lifting is achieved with a rotating screw mechanism, resulting in lower maintenance costs. The screws are equipped with a toothed pinion at one end, and they are powered by a geared motor and chain, integrated into the table frame.
The pusher unit is a cutting-edge solution for loading and front-aligning panels to be processed, using two grippers. The robust structure, equipped with arms that feature electronic thickness adjustment, ensures rapid and efficient automatic loading of the panel saw. The brushless motor, with adjustable speed ranging from 0 to 90 m/min, guarantees precise and continuous movement, perfectly adapting to production requirements.
The rip cutting axis has been designed to perform forward/backward cuts with absolute precision. Built on a robust steel tubular frame, it supports a blade carriage that moves along hardened guides with recirculating ball bearings, ensuring repeatable movements over time thanks to automatic lubrication.
The cutting unit is equipped with two blades, each with an independent motor. Depending on the direction of movement, the blades function either as cutters or scorers, preventing panel chipping. The trims are discharged beneath the work surface, with an optional evacuation system through a conveyor belt.
The movement of the carriage is controlled by a brushless motor via a toothed belt, while an integrated conveyor collects the chips produced during the cutting process. Two independent pneumatic pressure beam units firmly hold the materials in place during cutting, ensuring a high-quality result.
The table consists of a solid electro-welded tubular frame, with a sliding surface equipped with motorized rollers coated in PVC and driven by heat-sealed belts.
No detail is overlooked; between each roller group, our designers have incorporated a belt transfer system for the 90° translation of bars.
A crucial step is to start in the best possible way. Therefore, a solid system is essential, not only to transport but also to perfectly position the panels.
The cross-cutting axis has been designed to perform cuts in both directions with absolute precision. Built on a robust steel tubular frame, it supports a blade carriage that moves along hardened guides with recirculating ball bearings, ensuring repeatable movements over time thanks to automatic lubrication.
The cutting unit is equipped with two blades, each driven by an independent motor that functions as either a blade or a scorer, depending on the direction of travel, thus preventing panel chipping. The trims are discharged under the worktable, with an optional evacuation system via a conveyor belt.
The movement of the carriage is controlled by a brushless motor via a toothed belt, while an integrated conveyor collects the chips produced during cutting. Two independent pneumatic pressure beams firmly hold the materials in place during cutting, ensuring a high-quality result.
The unloading table is an efficient and robust solution designed to optimize the post-cutting workflow. Made with a 400 mm long tubular frame, it integrates a tilting device for the discharge of trims and a lateral aligner for the proper positioning of the panels.
On this structure, 9 reinforced toothed belts with steel filaments and rubber coating are mounted to ensure optimal grip during panel transport. The belts, precisely guided, are supported by a pneumatically controlled pressure rubber roller that ensures perfect positioning and safe transport of the material along the production line.
In this line, the customer has chosen to add one of our innovative accessories. The trimming system for piece reduction represents a perfect synergy of power, precision, and adaptability, designed to tackle even the most challenging tasks with elegance and efficiency. This machine is capable of reducing the size of parts previously produced on earlier machines in order to create the "Z" cut. It is equipped with cutting tools, eliminating the need to manage the trim, while ensuring cutting precision and quality.
AUTOMATED LABELING MACHINE: automation for logistics
Our labeling system has been developed to meet the growing need to optimize logistics in increasingly dynamic and complex production cycles. It is an advanced system, integrated into the electronic production management, that ensures the precise labeling of each individual panel exiting the production line. In an efficient process, nothing can be left to chance.
This tool allows for the customization of every detail of the labels, offering the possibility to define the order, size, and types of information to highlight on the panels. This way, all incoming and outgoing information remains clear and unambiguous, contributing to improved traceability and product management throughout the entire production cycle. With our labeling system, every panel leaves the production line with the right information, in the right place.